Efficient cartridges make excellent use of their available powder and case/bore capacity. They yield good ballistic performance with relatively little recoil and throat erosion.
Cartridge Efficiency: A Primer (pun intended!)by USAMU Staff
The U.S. Army Marksmanship Unit (USAMU) published a series of reloading articles on its Facebook Page. In this article, the USAMU discusses cartridge case efficiency and its benefits. While this is oriented primarily toward NRA High Power Rifle and Long Range (1000-yard) competition, these factors also apply to medium/big game hunters. Assuming one’s rifle and ammunition are accurate, key considerations include ballistic performance (i.e., resistance to wind effects, plus trajectory), recoil, and throat erosion/barrel life.
Efficient cartridges make excellent use of their available powder and case/bore capacity. They yield good ballistic performance with relatively little recoil and throat erosion. A classic example in the author’s experience involved a featherweight 7x57mm hunting/silhouette rifle. When loaded to modern-rifle pressures, just 43-44 grains of powder pushed a 139gr bullet at 2900 fps from its 22″ barrel. Recoil in this light rifle was mild; it was very easy to shoot well, and its performance was superb.
An acquaintance chose a “do everything” 7mm Remington Magnum for use on medium game at short ranges. A larger, heavier rifle, it used ~65 grains of powder to achieve ~3200 fps with similar bullets — from its 26″ barrel. Recoil was higher, and he was sensitive to it, which hampered his shooting ability.
Similarly efficient calibers include the 6mm BR [Norma], and others. Today’s highly-efficient calibers, such as 6mm BR and a host of newer developments might use 28-30 grains of powder to launch a 105-107gr match bullet at speeds approaching the .243 Winchester. The .243 Win needs 40-45 grain charges at the same velocity.
Champion-level Long Range shooters need every ballistic edge feasible. They compete at a level where 1″ more or less drift in a wind change could make the difference between winning and losing. Shooters recognized this early on — the then-new .300 H&H Magnum quickly supplanted the .30-06 at the Wimbledon winner’s circle in the early days.
The .300 Winchester Magnum became popular, but its 190-220gr bullets had their work cut out for them once the 6.5-284 and its streamlined 140-142gr bullets arrived on the scene. The 6.5-284 gives superb accuracy and wind performance with about half the recoil of the big .30 magnums – albeit it is a known barrel-burner.
Currently, the 7mm Remington Short Action Ultra-Magnum (aka 7mm RSAUM), is giving stellar accuracy with cutting-edge, ~180 grain bullets, powder charges in the mid-50 grain range and velocities about 2800+ fps in long barrels. Beyond pure efficiency, the RSAUM’s modern, “short and fat” design helps ensure fine accuracy relative to older, longer cartridge designs of similar performance.
Recent design advances are yielding bullets with here-to-fore unheard-of ballistic efficiency; depending on the cartridge, they can make or break ones decision. Ballistic coefficients (“BC” — a numerical expression of a bullet’s ballistic efficiency) are soaring to new heights, and there are many exciting new avenues to explore.
The ideal choice [involves a] balancing act between bullet BCs, case capacity, velocity, barrel life, and recoil. But, as with new-car decisions, choosing can be half the fun!
Factors to Consider When Evaluating Cartridges
For competitive shooters… pristine accuracy and ballistic performance in the wind are critical. Flat trajectory benefits the hunter who may shoot at long, unknown distances (nowadays, range-finders help). However, this is of much less importance to competitors firing at known distances.
Recoil is an issue, particularly when one fires long strings during competition, and/or multiple strings in a day. Its effects are cumulative; cartridges with medium/heavy recoil can lead to shooter fatigue, disturbance of the shooting position and lower scores.
For hunters, who may only fire a few shots a year, recoil that does not induce flinching during sight-in, practice and hunting is a deciding factor. Depending on their game and ranges, etc., they may accept more recoil than the high-volume High Power or Long Range competitor.
Likewise, throat erosion/barrel life is important to competitive shooters, who fire thousands of rounds in practice and matches, vs. the medium/big game hunter. A cartridge that performs well ballistically with great accuracy, has long barrel life and low recoil is the competitive shooter’s ideal. For the hunter, other factors may weigh more heavily.
Cartridge Efficiency and Energy — Another Perspective
Former Lapua staffer Kevin Thomas explains that efficiency can be evaluated in terms of energy:
“Cartridge efficiency is pretty straight forward — energy in vs. energy out. Most modern single-based propellants run around 178-215 ft/lbs of energy per grain. These figures give the energy potential that you’re loading into the rifle. The resulting kinetic energy transferred to the bullet will give you the efficiency of the round. Most cases operate at around 20-25% efficiency. This is just another way to evaluate the potential of a given cartridge. There’s a big difference between this and simply looking at max velocities produced by various cartridges.”
There are three readily-available 17-caliber rimfire rounds now on the market: 17 HMR, 17 WSM, and 17 Mach 2(aka 17 HM2). Aguila also made a .17 rimfire, the .17 PMC/Aguila, but it never became popular. What should be your choice? The 17 HMR is a very popular round, available from multiple manufacturers — CCI, Hornady, and now Norma. The 17 Mach 2 (HM2) is making a resurgence, as it is less expensive than 17 HMR and it can be shot from rifles converted from .22 LR since it shares the .22 LR cartridge OAL. Finally the 17 WSM is, without question, the performance leader among .17-Cal rimfire rounds.
17 HMR — Still the Market Leader in 17-Cal Rimfires
The 17 HMR (Hornady Magnum Rimfire) is popular and well-established. Ammo with a variety of bullet weights and designs is available. Most 17 HMR ammo is priced from $10-$12 per box, and you can get some better deals during sales.
You can buy quality 17 HMR rifles from many makers at all price levels. The Savage A17 with laminated thumbhole stock is a good choice. There were some early issues with the A17, but Savage improved the magwell and now this rifle is very reliable and accurate, particularly with the CCI-brand A17 ammo.
The laminated thumbhole stock version of the Savage A17 is a great carry-around varminter.
Ruger now makes a .17 HMR version of the Ruger Precision Rifle. If you prefer a modular chassis type rig, this is a great option:
Here is a semi-auto 17 HMR fitted with a suppressor. Even with the cameraman just 20 feet away, you can barely hear the shot, and recoil is non-existent. (NOTE: be sure to turn on the sound icon). Varminter Magazine says: “No ground squirrels were spooked during these shots. Quiet is an understatement!”. This may be the ultimate stealth varminter set-up.
17 Mach 2 (17 HM2) — Best Bang for the Buck?
The 17 Mach 2 (17 HM2) is making a comeback. Now leading manufacturers are offering this efficient little rimfire cartridge in some nice rifles. Both Anschutz and Volquartsen will offer new 17 Mach 2 rifles in 2019. Check out this Volquartsen Summit from SHOT Show. It offers a slick, straight-pull toggle bolt, like you’d find on Olympic biathlon rifles.
Considering that 17 HMR ammo costs $14 to $16 per 50ct box, the 17 Mach 2 is an excellent value by comparison. You can now get 50 rounds of CCI 17 Mach 2 for just $8.99 at Midsouth. Grab it while you can.
The Mach 2 propels the same 17gr V-Max bullet as the 17 HMR, but the Mach 2 runs about 16% slower — 2100 fps vs. 2500 for the 17 HMR. For many shooters, it makes sense to use the 17 Mach 2 rather than a 17 HMR. You save money, barrel life is a little longer, and the 17 Mach 2 is still a much more potent cartridge than the .22 LR. Check out this comparison, and note how the 17 Mach 2 has a much flatter trajectory than the .22 LR:
Hornady’s 17 Mach 2 has a 2100 FPS muzzle velocity vs. 1255 FPS for .22 LR.
17 WSM — More Speed, More Energy, and Flatter Trajectory
The 17 WSM (“Winchester Super Magnum”) is the fastest, flattest-shooting rimfire round you can buy. It totally stomps the .22 LR, and even offers significantly better ballistics than the popular 17 HMR. Check out this comparison of three rimfire magnmum cartridges (17 WMS, 17 HMR, and 22 WMR):
And now lead-free 17 WSM ammo is available. This “unleaded” version is impressively flat-shooting. With a 100-yard zero, it drops only 4.3 inches at 200 yards. Compare that with a .22 LR which can drop 18 inches or more from 100 to 200 yards (based on 1150 fps MV).
CLICK HERE for 17 WSM lead-free ammo test article.
The Applied Ballistics Facebook Page features great, interesting new content posted multiple times each week. This resource features videos, test results, accuracy tips, and samples from Bryan Litz’s excellent books on ballistics and the three volume series on Modern Advancements in Long Range Shooting. Here are some highlights from Applied Ballistics’ Facebook posts from the past two weeks. Plus there’s a discount code, READ2026, that can save you 25% on Applied Ballistics books purchased in the month of March.
.22 LR Super Slow Motion Video — Watch the Bullet!
Watch .22 LR Rimfire Projectile Exiting Rifle Muzzle
This video, filmed with an ultra-high-speed camera, shows the milliseconds in time as a .22-caliber bullet travels the first 11 inches after leaving a .22 LR rifle barrel. Applied Ballistics states: “Notice that the bullet is fully obturated to the internal bore dimension — the step/rebate that exists on the unfired bullet where it meets the case gets expanded (obturated) and doesn’t exist on the fired bullet.”
How Important is Case Fill Ratio — You May Be Surprised
Conventional reloading practice is to select a powder that gives you a good case fill, meaning 90%-100% fill ratio for the cartridge and bullet you’re using. But why?
Some say that a higher fill ratio is good because it prevents the powder from settling differently in the case (which could lead to inconsistent ignition and greater MV SD). This explanation sounds good, and went unchallenged for a long time. However, Applied Ballistics has done some interesting testing that sheds new light on the density issue.
Modern Advancements in Long Range Shooting – Vol. 2 contains the results of Applied Ballistics tests of five different cartridge types — .223 Rem to .338 Lapua — loaded with different powders to produce fill ratios of 80%, 90%, and 100%. The testers wanted to see if 100% fill ratios actually gave better results (lower MV SDs) than the lower fill ratios.
Results of testing 3 different loads in 5 different cartridges — The highest MV SD was in fact measured in an 80% fill ratio load. However, the lowest MV SD was also measured for a different 80% load! Seems like the more we learn, the more questions we have. An informative Applied Ballistics podcast covers the Fill Ratio test. Visit Thescienceofaccuracy.com to access this and interesting podcasts.
EDITOR’s NOTE: There were multiple comments from Facebook readers stating that fill ratios 90% and above worked more consistently for them. And the reloading manuals warn against very low fill ratios.
Get 25% Off Applied Ballistics Books in March 2026
Applied Ballistics, through its Science of Accuracy webstore, is currently offering big savings on its popular books — considered to be the best print resources about rifle accuracy/ballistics ever published. This month you can save 25% on all Applied Ballistics book titles by respected expert (and past national champion) Bryan Litz. Use Code READ2026 to get 25% of one or more of these books.
Get 25% OFF Applied Ballistics Books! Use code: READ2026 at checkout.
Today we showcase six YouTube videos that explain basic reloading processes. This article focuses on the .45 ACP cartridge because this a very good choice for hand-loaders getting started. The .45 ACP is one of the easier cartridges to reload, because it has a large case diameter and large primer pocket, and because it operates at relatively low pressures (compared to rifle rounds).
We recommend that new reloaders consider starting with the .45 ACP cartridge. There are many reasons why the .45 ACP is a good choice for those just getting started in hand-loading:
1. The case is fairly short but has a relatively large diameter (and minimal taper), so it is easy to see inside the case. That helps you quickly check powder levels.
2. Many good powders (for the .45 ACP) will fill the case over 60%, so you will have an obvious overflow if you double-charge by accident.
3. The .45 ACP round runs at relatively low pressures, but delivers excellent accuracy.
4. Good .45 ACP brass lasts a long time, is easy to size, and is good for many reloads.
5. Along with 1911s, there are fine .45 ACP revolvers that shoot the round with moon clips.
6. The vast majority of .45 ACP brass uses large pistol primers (although there ARE some small primer pocket varieties*). We find that large primers are easier to pick up and handle if you are using a single primer tool.
The .45 ACP (Automatic Colt Pistol) cartridge is a rimless straight-walled handgun cartridge originally developed in 1904 by John Moses Browning for use in his prototype Colt semi-automatic pistol. After successful military trials, it was adopted as the standard chambering for Colt’s M1911 pistol.
For reloading, there are many good powder choices. We recommend Vihtavuori N320. This is very accurate and burns cleaner than some otherwise good powders, such as Accurate (AA) No. 5 and Unique.
Basic Reloading for the .45 ACP Cartridge
This is the most-viewed .45 ACP reloading video on YouTube. It is directed primarily for the novice or prospective reloader. It covers the basic processes: case inspection, cleaning, trimming, sizing, priming, powder filling, bullet seating, and crimping. The video creator notes: “Trimming pistol/revolver brass is optional and usually not necessary. it was included because that is what I did when I first began reloading, before I found out that handgun brass does not stretch as much as bottleneck rifle brass.”
How To Reload .45 ACP — Basic Tutorial for Newer Reloaders
This is a detailed 20-minute video that shows the reloading process start to finish. The video shows how to clean the cases, deprime, and check them before loading.
In this video the cases are sized and bullets seated using a single-stage RCBS press. The cases are primed using an RCBS hand-priming tool which keeps multiple primers in a tray (see 8:55 time-mark). For efficiency, we recommend seating with a hand tool (or bench-mounted tool) vs. seating primers using the priming system on the press itself. The hand seating tool also gives you a better “feel” for setting the primers.
How To Reload .45 ACP Start to Finish on a Progressive Press
This is a detailed 19-minute video that shows the reloading process start to finish, along with an bit of history on the .45 ACP cartridge. The video begins with case cleaning using a tumbler. The cartridges are loaded with Hodgdon CFE pistol powder, Federal primers, and 230gr plated bullet. Equipment used in the video are: Hornady LnL progressive press, Hornady Carbide die set and taper crimp die, RCBS 505 balance scale, and harbor freight wet tumbler. While we like the efficiency of a progressive press, we recommend that novice hand-loader begin with a single stage or turret press. We recommend a powder that fills the .45 ACP case pretty full. That reduces the risk of double-charging.
Safety First When Loading All Cartridges
Along with the first two instructional videos above, we include two important videos focused on reloading safety. In the first video, UltimateReloader’s Gavin Gear explains how to check your cartridge during the loading process to eliminate squib loads and other defects. In the second video, Starline Brass tech Hunter Pilant explains how to avoid double charges.
Load .45 ACP Safely — Avoid Squib Loads and Overcharges
You need to check the powder level of EVERY round you load. Do this visually BEFORE seating a bullet. (Or, with a progressive press, use a lock-out die that monitors powder levels). This is very important because a squib load (with little or no powder) can leave a bullet lodged in the barrel. A subsequent full, live round can cause a Kaboom with dire consequences.
Preventing Double Charges — Use a Case-filling Powder with .45 ACP
IMPORTANT TIP: Use a bulky powder that fills your case more than half way with a correct charge. “This will over-fill the case if it is double-charged, making it impossible to load. This is one safeguard that can keep you from making a big [mistake]” (Hunter Pilant, Starline). A bulky powder with high fill level will also be easier to see inside the case.
Good Powder Choices for the .45 ACP Cartridge
We know that many of our readers own .45 ACP handguns and load for this extremely accurate “classic” cartridge. When selecting a powder for the .45 ACP, there are many good options. All the major powder manufacturers make propellants with appropriate density and burn rate characteristics for the .45 ACP. Popular choices include: AA #5 (Accurate Powder); Bullseye (Alliant); Clays, HP-38, and Titegroup (Hodgdon); VV N310 and N320 (Vihtavuori); and WW 231 and WST (Winchester). We’ve tried all those powders in a variety of .45 ACP handguns. When we consider all the factors that make for a good pistol powder, we think Vihtavuori N320 is one of the best available propellants for the .45 ACP.
Vihtavuori N320 is very accurate, it meters well, and it burns clean, with minimal smoke and flash. If you haven’t tried VV N320 yet, you should.
Pros and Cons of Different Powders for the .45 ACP
This Editor has personally tried out eight or more different powders for the .45 ACP. Bullseye works but it is very dirty (both smoke out the barrel and sooty powder fouling on case). Though it otherwise burns clean, Titegroup leaves a singular (and nasty) high-temp flame streak on your brass that is hard to remove. AA #5 is a good choice for progressive press newbies as you use more powder so a double charge will (usually) be obvious. I like AA #5 but N320 was more accurate. Clays burns clean but some powder measures struggle with flake powders like this. WW 231 offered excellent accuracy and metered well, but it kicked out sparks with little pieces of carbon that would hit me in the face.
The Progressive Option — Loading .45 ACP on the Dillon 550B
Once you have mastered the basics of reloading for the .45 ACP, if you require large quantities of ammo, you may want to consider getting a progressive press. Progressive presses can significantly increase your ammo output, but there are also important safety considerations. You need to be careful about powder levels and priming. In this video, Gavin Gear explains how to reload safely with a Dillon 550B progressive press. The equivalent current model is the Dillon 550C.
.45 ACP Ammunition Loading Guide — Nosler Data
If you “roll your own” .45 ACP cartridges, there are many good powder choices. Our favorites are Vihtavuori N320, AA No. 5, and Hodgdon TiteGroup, but there are many other good choices. You’ll find these three recommended powders (plus many others) in the .45 ACP Load Data Charts from Nosler. Shown below are the Nosler Guides for 185gr bullets and 230gr bullets. Click each image below to access printable PDF files.
Click for PDF File
Click for PDF File
* However, be aware that CCI and other companies are now manufacturing .45 ACP brass with SMALL PRIMER POCKETS. Whenever you get new brass, be sure so check ALL the cases for primer size, and segregate large and small in two groups. Attempting to push a large primer into a small primer hole can lead to jams, or worse, dangerous detonation. Be CAREFUL!
Want to see a bullet hit a target in ultra-slow motion? Watch this video to witness some amazing things — such as a bullet jacket peeling back like a banana-skin (at time-mark 7:30). A while back, Germany’s Werner Mehl produced this remarkable 10-minute video for the NSSF SHOT Show. This video has has been watched over 15.6 million times, making it one of the most popular shooting-related videos in history. Employing cameras recording at up to 1,000,000 (one million) frames per second, Mehl’s bullet flight video has been called “astounding” and “mesmerizing”. If you haven’t seen it yet, sit back and enjoy!
Watch This Video! It’s Really Something Special…
This remarkable 1 million Frame Per Second video by Werner has over 15,600,000 YouTube Views with 77,000+ likes. It is one of the best high-speed bullet impact videos ever created.
Initial radar testing shows an interesting stability trend for slugs vs. pellets: drag is minimized for pellets in slower-twist barrels, while drag of slugs is minimized for a faster twist. Also, consistency of drag/BC is best when drag is minimized (BC maximized).
Show below are test data for .300 caliber 44.5 grain Slug and .300 caliber 44.8 grain Pellet, both shot from an air rifle around 800 FPS. Experienced air rifle shooters told us to expect this so it’s nice to see the measurements supporting this trend!
So why is fast twist good for slugs while bad for pellets and vice versa? Air rifle pellets with a skirt are mostly drag-stabilized, not spin-stabilized. So, they don’t need much if any spin at all to fly point forward; the skirt catches the air like the fins of a rocket. As such, spinning the pellets faster only becomes a problem of dynamic stability. If I had any suggestion after looking at this data, it would be to try an even slower twist for pellets, perhaps a 1:60″ (one turn in 5 feet) or even 1:120″.
Slugs are spin-stabilized so it reasons that more spin suppresses yaw and maximizes BC, to a point. Based on these results, it appears the slug is reaching max stability/BC with the 1:22″ and the 1:18″ provides no further benefit. Again, these are just initial findings, we’re eager to explore further in the coming weeks! To view our recent Air Rifle projectile testing, with full 8-minute video, CLICK HERE.
The Hornady Handbook of Cartridge Reloading is now available in App form. Like the print and eBook versions of the Reloading Handbook, the new Hornady Reloading Guide App provides comprehensive reloading information. It covers rifle cartridges from the 17 Hornet to the 50 BMG and handgun cartridges from the 22 Hornet to the 500 S&W. This is a convenient mobile App, that works with both iOS (Apple) and Android devices. There are versions for both smartphones and tablets (iPads and Android). With this App you can access load data at the range, making it easier to do efficient load development at the range.
Hornady Reloading App Features:
Velocity and powder charts
An impressive lineup of powders
Find reliable loads by cartridge and bullet weight
Information on bullet design and shooting application
Very comprehensive load data from .17 Cal up to .50 Cal
Download FREE APP — Apple and Android compatible
The Hornady Reloading App is FREE to download. The App includes more than 200 calibers with a variety of loads featuring Hornady bullets, such as the A-Tip Match, ELD-X, and ELD® Match line.
Subscription Options
The iOS and Android download pages explain that fees may be required for detailed information: “Derived from extensive testing by Hornady Manufacturing Company, this App includes reloading data for over 200 cartridges and 300 bullets. [Hornady reports] only data that proved safe in our research. Users have the ability to purchase data for individual cartridges, purchase the whole current edition of the handbook, or subscribe and receive the entire handbook plus more. Subscription provides access to all handbook data on your mobile device and real updates for all new data without waiting for the new handbook publication to be produced.”
At the request of our readers, we provide select “Deals of the Week”. Every Sunday afternoon or Monday morning we offer our Best Bargain selections. Here are some of the best deals on firearms, hardware, reloading components, optics, and shooting accessories. Be aware that sale prices are subject to change, and once clearance inventory is sold, it’s gone for good. You snooze you lose.
NOTE: All listed products are for sale to persons 18 years of age or older. No products are intended for use by minors.
MidwayUSA — Sale on Optics PLUS 10% Off Code
⏺️ » Great savings on hundreds of optics plus 10% Off Code
If you need a new riflescope, thermal scope, reflex/red dot optic, or binoculars, you should check out the major Optics Sale at MidwayUSA. Whether you need a competition riflescope, a red dot for a pistol, or a thermal scope for a hog gun, you’ll find what you need. Best of all, not only are quality optics on sale but for many products you’ll get an additional 10% with discount code OPTICS2036. In addition, with most orders of $100 or more, you get FREE Shipping.
Natchez — Big Savings on Pistol Ammo for Popular Chamberings
⏺️ » Big discounts on all handgun ammo types from many leading makers
If you’re looking to do more handgun shooting, check out the Ammunition Sale at Natchez. There is a good selection of discounted handgun ammo in popular chamberings: .380 ACP, 9mm Luger, .38 Special, and .45 ACP. Prices are very good and you can chose ammo in single boxes or bulk quantity (200/300/500/1000 count) from top suppliers — CCI, Federal (American Eagle and Champion), and Remington. There is also Federal American Eagle .223 Rem rifle ammo on sale.
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Readers who have just recently discovered the Daily Bulletin may not realize that AccurateShooter.com has hundreds of reference articles in our archives. These authoritative articles are divided into multiple categories, so you can easily view stories by topic (such as competition, tactical, rimfire, optics, shooting skills etc.). One of the most popular categories is our Technical Articles Collection. On a handy index page (with thumbnails for every story), you’ll find over 120 articles covering technical and gunsmithing topics. These articles can help you with major projects (such as stock painting), and they can also help you build more accurate ammo. Here are six popular selections from our Technical Articles archive.
Stress-Free Pillar Bedding. Richard Franklin explains how to do a top-quality bedding job, start to finish.
Gun Safe Buyers Guide. Our comprehensive Safe Buyers Guide examines the key features to consider in a safe — Wall Thickness, Volume, Shelving, Fire Rating, Lighting, Weight and more. We also explain the Pros/Cons of Dial vs. Digital (Keypad) locking systems.
Savage Action Tuning. Top F-TR shooter Stan Pate explains how to enhance the performance of your Savage rifle by optimizing the torque settings of the action screws.
Complete Precision Case Prep. Jake Gottfredson covers the complete case prep process, including brass weight sorting, case trimming, primer pocket uniforming, neck-sizing, and, case-neck turning.
Stock Painting Instructions. Step-by-step guide for stock painting by expert Mike Ricklefs. Mike shows both simple coverage and fancy effects.
Ultrasonic Case Cleaning. This article reviews the recommended process for cleaning cartridge brass with ultrasonic cleaning machine. We cover the right liquid solutions, processing times, and case drying options.
While many AccurateShooter.com readers load their own competition centerfire rifle ammunition, we all still need factory ammo for our rimfire rifles in .17 and .22 calibers. And most of the 65+ million American handgun owners rely on factory-made ammunition for their pistols and revolvers.
Today’s video collection showcases state-of-the-art ammunition factories in Europe and the United States. You can see the extremely accurate Lapua .22 LR ammo being produced, as well as excellent centerfire ammunition being made by Norma, Remington, Sellier & Bellot and other makers.
From the creation of lead bullet cores to the final packing of ammunition, you can see it all in these videos. Watch primers being made, brass being annealed, bullets being jacketed, tips being inserted, and every phase of production. Weighing and testing procedures are also revealed.
Modern Ammo Production in Multiple Facilities
This 11.5-minute video shows highly automated bullet and ammunition production in multiple facilities in Europe and the USA. You can see bullets produced from start to finish beginning with lead smelting. Then watch pistol and rifle cartridges being made on modern, computer-controlled assembly lines. Watch from start to finish. Here are some notable highlights:
00:10 — Lead Melting Pots and Billet Caster
01:20 — Lead made into strings and then formed into bullets
01:50 — Brass alloy sheets fed into machine and then punched (2:10-2:35).
03:35 — Lead pistol cores being produced
04:15 — Pistol ammo being packaged
06:15 — Ammo loaded into belts
07:15 — Completed primers being shuttled then loaded into brass (Second factory)
07:20 — Bullets being seating into rifle ammunition
07:32 — Cartridge case-neck treatment
07:42 — Robot arm loads finishes cartridges into boxes
08:04 — Cups being pressed (Third Factory S&B)
08:45 — Cartridge case draw
09:06 — Priming pistol cases
09:20 — Bullet production and weight control (10:02)
10:08 — Cartridge assembly and cartridge sealing (10:38)
11:00 — Pistol ammo packaging
Lapua Rimfire Ammunition Production in Germany
This video shows Lapua rimfire ammo production in Schönebeck, Germany. The video shows quantities of the excellent X-ACT .22 LR ammunition being produced and packaged. Starting at the one-minute mark, you can see the ammo being inspected with advanced scanning machines. Then at 1:16 time-mark you can see the ammo accuracy-tested in a tunnel, with results displayed on a computer screen (1:27).
Norma Ammunition Production in Sweden
In this video, the RecoilTV team lead by EIC Iain Harrison ventures to Sweden to visit the Norma ammunition production plant in Huvudentré, Sweden. Demand for Norma ammo has risen dramatically. A Norma marketing manager notes that production has doubled in the last three years.
This second Norma ammunition video shows close-ups of the production process and the machinery used for centerfire ammo. This was filmed at the Norma factory in Åmotfors, Sweden, which has operated continuously for over 120 years. Among the many interesting highlight is a sequence showing how polymer bullet tips are inserted. See 6:50 time-mark.
Sellier & Bellot Ammunition Factory in Czech Republic
In this video, Larry Vickers of Vickers Tactical tours a Sellier & Bellot ammunition plant in the Czech Republic. This video shows details of primer production as well as bullet-making, brass-making, and production-line cartridge manufacturing.
Remington Ammunition Plant Re-Opened by Vista Outdoors
This video shows ammo production at the re-opened Remington ammunition plant in Lonoke, Arkansas. “This is one of the largest ammunition manufacturing plants in the world” said Mark Keefe, NRA Publications editorial director. “It was set up in 1969 by DuPont, who owned Remington at the time. They do it all here. Cases, bullets, centerfire rifle, centerfire pistol, rimfire and shotshell.” It’s great to see this plant back in production after Remington Ammunition filed for bankruptcy in 2020 and the assets of the Remington conglomerate were auctioned off. Ultimately, Vista Outdoor, owner of Federal, CCI and Speer, purchased the assets of Remington Ammunition and got the Lonoke plant running again, better than ever.
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