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November 1st, 2025
This is a grim tale. A man almost lost the use of his right hand, and did suffer terrible injuries to his fingers. All because he picked the wrong bottle of powder off the shelf. We have run this story before, and we will continue to run it every year, as a caution to our readers. This mistake is easy to make, but the consequences can be dire. Always, always double-check your powder labels before you start the hand-loading process. If you don’t, you may not have a hand to load with next time…
Similar Labels, Disasterous Consequences
The shooter, Denny K., was assembling some rounds for his brand new 7mm-08 Savage hunting rifle. He thought he was loading with Hodgdon Varget. Instead he had filled his powder measure with Hodgdon TiteGroup, a fast-burning pistol powder. The labels are similar, so the mistake is understandable. But the results were devastating. Here’s what 41 grains of TiteGroup can do in a 7mm-08:
Posting on the Firing Line, in a thread entitled “Lucky to Be Alive”, Denny writes:
“This is the hardest post to post. I know if I had read it a week ago my comment would have been: ‘You have no business reloading’. I had everything perfect, except pouring the wrong powder in the powder measure. I type this slowly with my left hand, embarrassed but … possibly saving someone else a tragedy or, like me, a long drive to the Emergency Room and surgery to save my finger.”
CLICK HERE for bigger, more graphic photo of injury.
The Still-Sealed Bottle of Varget
Denny did not initially comprehend exactly why the kaboom happened. He thought maybe his new Savage rifle was at fault. Then, on his return home, he discovered something…
Denny wrote: “The seven-hour period it took to go to ER, transport to Trauma Center and surgery made me think it was a Savage rifle issue. Brand new rifle, new brass, triple-checked loading data. The next day I was humbled when I realized the Varget powder was still sealed.
I knew what powder to use. I thought [Varget] was what I used. Not until the following day did I realize the Varget was still sealed.”
At that point, Denny realized what caused the accident — “operator error”. He knew he had to warn others about using the wrong powder: “I knew I needed to share my mistake, even though it is embarrassing, just to remind people. I’ve been reloading for 30 years…”
Editor’s Comment: Denny was not a novice reloader. His experience demonstrates that this kind of mistake can be made by any hand-loader, even one with decades of experience. Be safe guys, take your time when you load your ammo. Remove powders from measures after your loading sessions (pistol powders can look very similar to rifle powders). And by all means CHECK the LABEL on the jug. As the TiteGroup label says: “A little goes a long way.”
It’s not a bad idea to separate your pistol powders from your rifle powders, or perhaps even load for pistol in a separate part of your workshop.
October 30th, 2025
 Sinclair International has released an interesting article about Case Concentricity* and bullet “run-out”. This instructional article by Bob Kohl explains the reasons brass can exhibit poor concentricity, and why high bullet run-out can be detrimental to accuracy.
Concentricity, Bullet Alignment, and Accuracy by Bob Kohl
The purpose of loading your own ammo is to minimize all the variables that can affect accuracy and can be controlled with proper and conscientious handloading. Concentricity and bullet run-out are important when you’re loading for accuracy. Ideally, it’s important to strive to make each round the same as the one before it and the one after it. It’s a simple issue of uniformity.
The reason shooters work with tools and gauges to measure and control concentricity is simple: to make sure the bullet starts down the bore consistently in line with the bore. If the case isn’t properly concentric and the bullet isn’t properly aligned down the center of the bore, the bullet will enter the rifling inconsistently. While the bore might force the bullet to align itself with the bore (but normally it doesn’t), the bullet may be damaged or overstressed in the process – if it even it corrects itself in transit. These are issues we strive to remedy by handloading, to maintain the best standard possible for accurate ammunition.
The term “concentricity” is derived from “concentric circle”. In simple terms it’s the issue of having the outside of the cartridge in a concentric circle around the center. That goes from case head and center of the flash hole, to the tip of the bullet.
Factors Affecting Concentricity
The point of using this term is to identify a series of issues that affect accurate ammunition. Ideally this would work best with a straight-walled case; but since most rifle cartridge cases are tapered, it equates to the smallest cross section that can be measured point by point to verify the concentric circle around the center. For the examples below, I’m working with .308 Winchester ammo.
Figure 1: The cartridge.
Figure 2: Centerline axis of the case, extending from flash hole to case mouth.
The case walls have to be in perfect alignment with the center, or axis, of that case, even if it’s measured at a thousandth of an inch per segment (in a tapered case).
Figure 3: Case body in alignment with its axis, or centerline, even in a tapered case.
The case neck must also be in alignment with its axis. By not doing so you can have erratic bullet entry into the bore. The case neck wall itself should be as uniform as possible in alignment and in thickness (see the M80 7.62x51mm NATO cartridge in Figure 5) and brass can change its alignment and shape. It’s why we expand the case neck or while some folks ream the inside of the neck and then turn the outside for consistent thickness, which affects the tension on the bullet when seated.
Figure 4: Neck in alignment with center of the case axis.
Figure 5: Variations in case neck wall thickness, especially on some military brass, can cause an offset of the bullet in its alignment. This is an M80 ball round. Note the distinct difference of the neck walls.
Having a ball micrometer on hand helps, especially with military brass like 7.62x51mm in a semi-auto rifle, where there are limits as to how thin you want the neck walls to be. In the case of 7.62 ball brass you want to keep the wall to .0145″.
Figure 6: A ball micrometer like this RCBS tool (#100-010-268) can measure case neck thickness.
Turning the outside of the neck wall is important with .308 military cases regardless of whether you expand or ream the neck walls. There are several outside neck turning tools from Forster, Hornady, Sinclair, and others. I’ve been using classic Forster case trimming (#100-203-301) and neck turning (#749-012-890) tools for 40 years.
Bullet Run-Out
The cartridge, after being loaded, still needs to be in alignment with the center of the case axis. Figure 7 shows a bad example of this, a round of M80 ball. A tilted bullet is measured for what’s known as bullet “run-out”.
Figure 7: An M80 round with the bullet tilted and not aligned with the axis. This will be a flyer!
Run-out can be affected by several things: (1) improperly indexing your case while sizing, which includes not using the proper shell holder, especially while using a normal expander ball on the sizing die (it also can stretch the brass). (2) The head of a turret press can flex; and (3) improper or sloppy bullet seating. This is also relevant when it comes to using a progressive press when trying to load accuracy ammo.
Mid Tompkins came up with a simple solution for better bullet seating years ago. Seat your bullet half way into the case, back off the seater die and rotate the case 180 degrees before you finish seating the bullet. It cuts down on run-out problems, especially with military brass. You also want to gently ream the inside of the neck mouth to keep from having any brass mar the surface of the bullet jacket and make proper seating easier. A tilted bullet often means a flyer.
Figure 8: Proper alignment from the center of the case head to the tip of the bullet.
(NOTE: This links to a Web Archive version of the original Sinclair Int’l article.)
*Actually some folks would say that if we are talking about things being off-center or out-of-round, we are actually talking about “eccentricity”. But the tools we use are called “Concentricity Gauges” and Concentricity is the term most commonly used when discussing this subject.
October 29th, 2025
 Fire-Form with Foulers
Here’s a tip for guys who shoot the 6 PPC, 6 Dasher, 6 BRA, .284 Shehane, or other wildcat cartridges that require fire-forming. Use your fouler shots to fire-form new cases. That way your fouler shots do “double-duty” and you get your brass fire-formed without putting extra rounds through your expensive barrel.
This procedure is recommended by Joel Kendrick, the 2004 IBS 600-yard Shooter of the Year. After he cleans his barrel, Joel knows it takes two or three shots to foul in the bore before accuracy returns. (YMMV — some barrels may need five or six foulers.) When shooting his PPC, Joel uses those fouler shots to fire-form his new brass. Joel explains: “I like to have relatively new brass always ready. By fire-forming a couple cases after each barrel-cleaning during a match, by the end of the weekend I’ve got a dozen or more freshly fire-formed cases to put into the rotation. If you do this with your fouler shots you get your fire-forming accomplished without using up any extra barrel life.”
This not only saves barrel wear, but it saves you trips to the range for the purpose of fire-forming. We thank Joel for this smart suggestion. For those who do not have a dedicated barrel for fire-forming, this should help keep your round-count down. Note: With this fouler fire-forming routine, you should ALWAYS do the fire-forming with the SAME POWDER you load for your match ammo. Joel currently works as the Supplier Quality Process Engineer for Parker TruTec — MMI Inc., a company that offers barrel surface coatings that can further extend your barrel life.
October 29th, 2025
Rifleshooter.com does some great original research — providing “hard data” you can’t find anywhere else. Here are the eye-opening results of Rifleshooter.com’s 6.5 Creedmoor barrel cut-down test. You may be surprised at the results. Read on…
What do you get when you cut a 6.5 Creedmoor-chambered barrel down to just over 16 inches? A lot more velocity than you might think. Our friends at Rifleshooter.com performed a barrel cut-down test with 6.5 Creedmoor test rifle, shortening the barrel from 27 to 16.1 inches in one-inch increments. Surprisingly, with a 142gr Sierra MK, the total velocity loss (as measured with a Magnetospeed) was just 158 FPS, an average of 14.4 FPS per inch of barrel length. With the lighter 120gr A-Max bullet, the total velocity loss was 233 FPS, or 21.8 FPS average loss per inch of barrel.
To perform this velocity test, our friend Bill, Rifleshooter.com’s editor, built up a 6.5 Creedmoor rifle using a Remington Model 7 action, 1:8″ twist Green Mountain CM barrel, and MDT LSS Chassis, all obtained from Brownells.com.
Test Procedure
Five (5) rounds of each type of cartridge were fired at each barrel length and the velocity data was recorded with a MagnetoSpeed V3 barrel-mounted chronograph. The rifle was then cleared and the barrel was cut back one inch at a time from 27″ to just over 16″. NOTE: During this winter test, the air temperature was a very chilly 23° F. One would expect higher velocities across the board had the outside temperature been higher.
The photo below shows how the barrel was cut down, inch-by-inch, using a rotary saw. The barrel was pre-scored at inch intervals. As the main purpose of the test was to measure velocity (not accuracy) the testers did not attempt to create perfect crowns.
6.5 Creedmoor vs. Other Mid-Sized 6.5mm Cartridges
The 6.5 Creedmoor is a very popular cartridge with the tactical and PRS crowd. This mid-size cartridge offers good ballistics, with less recoil than a .308 Winchester. There’s an excellent selection of 6.5mm bullets, and many good powder choices for this cartridge. When compared to the very accurate 6.5×47 Lapua cartridge, the 6.5 Creedmoor offers similar performance with less expensive brass. For a tactical shooter who must sometimes leave brass on the ground, brass cost is a factor to consider. Here’s a selection of various 6.5mm mid-sized cartridges. Left to right are: 6.5 Grendel, 6.5×47 Lapua, 6.5 Creedmoor with 120gr A-Max, 6.5 Creedmoor with 142gr Sierra MK, and .260 Remington.
When asked to compare the 6.5 Creedmoor to the 6.5×47 Lapua, Rifleshooter.com’s editor stated: “If you don’t hand load, or are new to precision rifle shooting, get a 6.5 Creedmoor. If you shoot a lot, reload, have more disposable income, and like more esoteric cartridges, get a 6.5×47 Lapua. I am a big fan of the 6.5×47 Lapua. In my personal experience, the 6.5×47 Lapua seems to be slightly more accurate than the 6.5 Creedmoor. I attribute this to the quality of Lapua brass.” Now that Lapua offers 6.5 Creedmoor brass with small primer pockets, the 6.5 Creedmoor is even more attractive.
The creator of Rifleshooter.com also operates a Custom Rifle Building enterprise and gun shop in Long Island, New York: 782 Custom Guns Ltd.. He tells us: “We offer an unparalleled level of gunsmith machine shop services in the Long Island region. From precision rifles (USMC M40A3/A5/A6 XM3 clones) to customized Remington 870 and Mossberg 590 shotguns, and customized 1911s, chances are if you can dream it, we can build it!”
October 29th, 2025
Halloween (originally “All Hallows Eve”) is just two days away. Throughout the country, there will be youngsters (and parents) making the rounds on October 31st, trick-or-treating. U.S. LawShield has provided Halloween safety tips for homeowners and families with kids. These tips are designed to keep kids safe/secure and to help adults supervise the young ones and avoid potential liabilities as homeowners. READ Full Article HERE.
Halloween Safety Tips for Adults (Parents and Homeowners)
Drive Carefully – Drive slowly and watch for people crossing the street. Avoid distractions like phones or food so you can be ready to stop quickly. (But it’s best to just avoid driving after dark on Halloween[.])
Clear the Way – Clear your front steps, driveway, and lawn of any potential safety hazards. If any injuries happen on your property, you could be held liable!
Leave a Light On – If you leave the house, keep a few visible lights on inside to discourage criminals. However, leave your porch light off to let trick-or-treaters know you aren’t giving out candy!
Verify Insurance – Are you turning your home into a neighborhood haunted house? Are you charging admission? Make sure to check your local laws and verify your homeowners insurance coverage! Something like this could be considered a business activity, and accidents or injuries typically are not covered. (You should also verify your self-defense insurance coverage!)
Go Flameless – Use electric lights in your jack-o-lanterns and other décor. House fires are one of the more common accidents reported by homeowners on Halloween.
Halloween Safety Tips for Kids
Adult Supervision – All children aged 13 and under should be accompanied by an adult when trick-or-treating. Older kids without an adult should be in groups of three or more.
Create a Route – Only trick-or-treat in familiar neighborhoods and at houses with porch lights on. Be aware of and avoid the addresses of local sex offenders.
Street Smart – Walk only on sidewalks, and cross streets only at crosswalks or corners. Make eye contact with drivers before crossing to help prevent accidents. Take extra caution with costume masks, as they greatly reduce a child’s ability to see their surroundings.
High Visibility – Carry glow sticks or flashlights when out after dark, and avoid wearing costumes that are dark-colored or aren’t reflective.
Treat Smart – Check your kids’ candy! The CDC Halloween Safety Guide highly recommends throwing away any unwrapped or unsealed pieces.
U.S. LawShield also strongly recommends not having toy guns — even Nerf guns or squirt guns — as part of costumes. At night toy guns can cause confusion, with potential bad reactions.
About U.S. LawShield
Founded in 2009, U.S. LawShield now has 700,000+ members and 6,000+ industry partners. The goals are to help members handle critical, life-threatening situations and prevent potential injustices in the legal system after acts of self-defense. For more information on U.S. LawShield visit USLawshield.com.
October 27th, 2025
In years past, the U.S. Army Marksmanship Unit published weekly reloading “how-to” article on the USAMU Facebook page. Here is a very informative USAMU article the subject of case lubrication. Tasked with producing thousands of rounds of ammo for team members, the USAMU’s reloading staff has developed very efficient procedures for lubricating large quantities of cases. This article reveals the USAMU’s clever “big-batch” lube methods. For other helpful hand-loading tips, visit the USAMU Facebook page on upcoming Wednesdays.
Rapid, High-Volume Case Lubrication
Today’s topic covers methods for quickly applying spray lube to cartridge cases prior to sizing. A typical order for this shop may be 25,000 rounds, so [speeding up] the lubrication process can be a real time-saver. While your ammunition lots probably aren’t this large, the efficient methods discussed here may help save a considerable amount of time over your handloading career. Our case lubrication rates range from 1500-1600 cases per hour, to 2400-2500 cases per hour, depending on caliber.
This shop uses virgin brass, whereas most home handloaders use fired brass, which necessitates some small changes at times. These will be discussed as they arise. Begin with fired brass that has been tumbled clean.
Ensure as much tumbling media as possible is removed from the brass, as when it gets into a size die, it can dent cases significantly. This is a good time to round out dents in the case mouths using a tapered tool to prevent damage from the decapping stem.
First, dump the clean cases into a large box or reloading bin. Shake the bin back and forth so that many cases are oriented with the mouths up. Next, pick up as many cases as is convenient with the mouths “up”, from natural clusters of correctly-oriented cases. With 7.62mm-size cases, this is usually 3-4, and with 5.56mm cases, this can be up to 8-10. Place the cases into the rack slots, mouth-up. Doing this in groups rather than singly saves considerable time. Once these clusters have been depleted, it will be time to re-shake the bin to orient more cases “up.”.
This photo shows a case lubrication rack made by a USAMU staffer.
Naturally, adjust the spacing to best fit the calibers you reload. We have found this size … convenient for handling through the various phases of case lubrication/transfer to progressive case feeders for processing. Note that the 1/2-inch angle does not cover much of the critical case area at the base, just forward of the extractor groove, where most re-sizing force will be exerted. As the USAMU uses virgin brass, less lubrication is required for our brass than would be needed for Full Length (FL) sizing of previously-fired brass.
NOTE: The amount applied using our rack is easily enough for our purpose. If using fired brass, be sure to adequately lube this base area to avoid having cases stick in the full-length sizing die.
Using a spray lube, coat the cases adequately, but not excessively, from all sides. Be sure to get some lube into the case mouths/necks, in order to reduce expander ball drag and case stretching/headspace changes. The spray lube this shop uses does not harm primers or powder, and does not require tumbling to remove after lubing.*
Take a close look at the photo above. The USAMU shop uses a common kitchen turntable, which allows the rack to be rotated easily. We place this in a custom-made box which prevents over-spray on to floors and walls.
Angled Box Method for Smaller Cases to be Neck-Sized
A refinement of the above method which especially speeds processing of 5.56x45mm cases is as follows. A small cardboard box which holds about 100 cases is fitted with an angled “floor” secured by tape. With the smaller 5.56mm cases, usually about 8-10 cases per handful can be picked up, already correctly-oriented, and placed into the box together. This prevents having to place them into the rack slots, saving time.
HOWEVER, note that this does not allow nearly as much lube access to the case bodies as does the rack. For our purposes — neck-sizing and setting neck tension on new brass, this works well. If using this procedure with fired brass, take steps to ensure adequate lube to prevent stuck cases.
As always, we hope this will help our fellow handloaders. Good luck, and good shooting!
*A two-part test performed here involved spraying primed cases heavily, while getting more lube into the case mouth/body than even a careless handloader would likely apply. The second part of the test involved literally spraying considerable quantities of the lube directly into the cases, drenching the primers. After a several-day wait to allow the lube to penetrate the primers, they were then fired in a test barrel. All fired normally; no unusual reports were noted. This bolstered confidence that normal amounts of the lube would not adversely affect our ammunition, and we have been pleased with the results over several years.
October 26th, 2025
 A while back, we featured a portable reloading bench built on a Black & Decker Workmate. That proved a VERY popular do-it-yourself project so we’re showing it again, in case you missed it the first time.
Texan Robert Lewis made himself a great portable reloading bench from plywood mounted to a Black & Decker Workmate. The bench, roughly 22″ x 19″ on top, folds up to fit easily in your car’s trunk or behind the seats in a pick-up truck cab. Four recessed bolts hold the wood top section to the collapsible B&D Workmate. The sides and back of the unit are attached to the base with small nails. There is a small shelf (also nailed in place) which can be used to clamp a powder measure or hold a scale. Shown in the photo is a Harrell’s Benchrest measure and Harrell’s single-stage “C” press.
Click for Detail of Top.
Originally, the whole unit could be built for about $65.00 with pine, or $80.00 with oak (as shown). Robert explained: “The Workmate was $40. If someone bought a 2’x4′ sheet of 3/4″ oak plywood, I think it is around $30. Using pine plywood would be about half that. Fasteners were $3. Spar Urethane would be $5.” [Editor: We have seen major inflation — the Workmate is now $85+ at many vendors and you’ll be spending more for the wood, so figure the whole project might be $150.00.]
Robert told us: “I used a couple ideas I found on the web. The Larry Willis website gave me the idea to use the Black and Decker Workmate as a base. I found the Workmate on sale for $40 and the top is made from oak plywood I had in my shop. I sealed the wood with three coats of Spar Urethane. The whole thing folds into a nice package for transportation to and from the range.”
NOTE: Since we first ran this story, the price of a Black & Decker Workmate WM225 has increased substantially. But good news — Amazon is currently selling WM225-A Workmates for $74.99, a nice price, particularly for Prime members who get FREE shipping. And the WM225-A Workmate is currently $85.88 at Home Depot, with FREE Local Store Pickup or home delivery (in most states).
Click HERE for FREE WORKBENCH PLANS.
October 23rd, 2025
Are you planning to purchase or sell a gun? Or perhaps you want to give one to a family member. Maybe you want to transfer a gun to a friend out of state. These are all situations that demand you understand the law before you buy, sell, or transfer a gun. Thankfully the NRA Blog has a series of helpful articles that can guide you through firearms transfers and transactions.
Do note that laws on private transfers vary from state to state. Also, some of these articles are a few years old. Laws do change, typically becoming more restrictive. You should carefully review current laws in your state before buying/selling any firearm. For a summary of state gun laws, we recommend Legal Heat’s 50 State Guide to Firearms Laws and Regulations reference book. Even this reference was released in 2023, so you should still check for recent changes in state laws.
Here are five articles providing key facts you need to know.
Click each title to read the specific article.
IMPORTANT: All five of these articles reference general rules that apply nationally and in MOST states. However, some states, such as California, New Jersey, and New York (and others) have very special rules and regulations on gun transfers. If you have ANY questions about gun transfers in your state/region, you should consult an attorney familiar the laws of YOUR state and municipality.
October 23rd, 2025
On the Defensive Edge Website, you’ll find a good article by Shawn Carlock about wind reading. Shawn is a veteran law enforcement marksman and a past USPSA national precision rifle champion. Shawn offers good advice on how to estimate wind speeds and directions using a multitude of available indicators — not just your wind gauge: “Use anything at your disposal to accurately estimate the wind’s velocity. I keep and use a Kestrel for reading conditions….The Kestrel is very accurate but will only tell you what the conditions are where you are standing. I practice by looking at grass, brush, trees, dust, wind flags, mirage, rain, fog and anything else that will give me info on velocity and then estimate the speed.”
Shawn also explains how terrain features can cause vertical wind effects. A hunter on a hilltop must account for bullet rise if there is a headwind blowing up the slope. Many shooters consider wind in only one plane — the horizontal. In fact wind has vertical components, both up and down.
» CLICK HERE to Download Full Article as Printable PDF
If you have piloted a small aircraft you know how important vertical wind vectors can be. Match shooters will also experience vertical rise when there is a strong tailwind blowing over an up-sloping berm ahead of the target emplacements. Overall, Shawn concludes: “The more time you spend studying the wind and its effect over varying terrain the more successful you will be as a long-range shooter and hunter.”
This Editor, as a life-long sailor, also has some suggestions about wind. Many folks may not realize that wind can cycle, both in direction and in speed (velocity). If you are patient, you should be able to sense the timing of the cycles, which will help you predict shifts in wind direction and velocity. While it is tempting to shoot in the lulls, sometimes the true wind vector (angle + speed) may be most constant when the wind is blowing stronger.
Another tip for hunters is to orient your shot, when possible, in alignment with the wind direction. Try to face into the wind, or have the wind at your back. This is especially effective when shooting in a varmint field. Use a string of tape on a pole to show wind angle. Then shoot directly into the wind or with the wind directly at your back. This will minimize horizontal deflection caused by the wind.
October 23rd, 2025
Conventional brass jags work great — except for one thing. They can react to solvents, leaving a blue “false positive” on patches. In recent years, jag-makers have experimented with many different materials in an effort to cure the solvent-reaction problem. Today we have polymer jags, nickel-plated jags, and stainless steel jags. And the latest innovation is the aluminum jag from Dewey.
 J. Dewey Mfg. offers a series of “Copper Eliminator” jags and brush adapters made from aircraft-grade aluminum with the same hardness as brass. Dewey claims that its aluminum jags will not become embedded with grit or particles that could harm your bore. At the same time, Dewey’s aluminum jags will not react to ammoniated bore solvents that can turn patches blue green when used with brass jags. Dewey aluminum jags are offered with either male OR female 8/32 threads.
The $5.25 Dewey aluminum jags and $3.70 brush adapters are offered in a wide variety of calibers. You can order these products from Dewey Mfg. or Brownells.
Story Tip from Boyd Allen. We welcome submissions from our readers.
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